STEEL PIPES – PIPE SCHEDULE CHART
| Process Operation | Quality Characteristics | Method of control |
Raw Material (Strip) | 1> Dimensions 2> Chemical analysis 3> Control of Slit which within specified limits 4>Surface Actual measurement as per Std. | On the basis of thickness, width, & visual inspection our experts analyze all our offered products as per Std Testing and as per various Std. Measurements. |
Tube Mill (GTAW Type) | 1> Weld Test, Flare Flanges, Flattering Reverse bend & Reverse Flattening. 2> Inspection of weld, seam 3> Dimensions 4> Surface | We conduct one test for every 30 to 35 Mtrs. as per ASTM specification .Visual inspection weld zone. O.D. , on the basis of Thickness & Length. |
| Solutions Annealing (At Min. 1040 C) With continuous water quenching. | 1> Temperature 2> Hardness3> Micrometer | Automatic Relay Temp / Controller Adjusted to present level. Measurement of hardness as per Std. one Test / Lot / Heat |
| Straightening Straightness OD | Surface Finish | Adjust roller setting measure visual. |
| Cutting | Square cut Length | Right angle to visual and length. |
| Deburing | Burs removal On OD and | Visual |
| ID Edges | ||
Chemical Treatment a) Pickling b) Passivationc Bath Concentration c) Bath Concentration | Concentration Concentration Temperature | One Test / Bath Day One Test / Bath Day Temperature |
| Hydrostatic Pressure | Test Test Pressure | It is tested as per ASTM Std., Which ensures 100 % reliable pressure. |
NPS inches | N.D. | O.D. mm | 10 | 20 | 30 | STD | 40 | 60 | XS | 80 | 100 | 120 | 140 | 160 | XXS |
1/8 | – | 10.3 | 1.24 | – | 1.45 | 1.73 | 1.73 | – | 2.41 | 2.41 | – | – | – | – | – |
1/4 | 6 | 13.7 | 1.65 | – | 1.85 | 2.24 | 2.24 | – | 3.02 | 3.02 | – | – | – | – | – |
3/8 | 10 | 17.1 | 1.65 | – | 1.85 | 2.31 | 2.31 | – | 3.2 | 3.2 | – | – | – | – | – |
1/2 | 15 | 21.34 | 2.11 | – | 2.41 | 2.77 | 2.77 | – | 3.73 | 3.73 | – | – | – | 4.77 | 7.47 |
3/4 | 20 | 26.67 | 2.11 | – | 2.41 | 2.87 | 2.87 | – | 3.91 | 3.91 | – | – | – | 5.56 | 7.82 |
1 | 25 | 33.4 | 2.77 | – | 2.90 | 3.38 | 3.38 | – | 4.55 | 4.55 | – | – | – | 6.35 | 9.09 |
1.1/4 | 32 | 42.16 | 2.77 | – | 2.97 | 3.56 | 3.56 | – | 4.85 | 4.85 | – | – | – | 6.35 | 9.7 |
1.1/2 | 40 | 48.26 | 2.77 | – | 3.18 | 3.68 | 3.68 | – | 5.08 | 5.08 | – | – | – | 7.14 | 10.16 |
2 | 50 | 60.32 | 2.77 | – | 3.18 | 3.91 | 3.91 | – | 5.54 | 5.54 | – | – | – | 8.74 | 11.07 |
2.1/2 | 65 | 73.02 | 3.05 | – | 4.78 | 5.16 | 5.16 | – | 7.01 | 7.01 | – | – | – | 9.52 | 14.02 |
3 | 80 | 88.9 | 3.05 | – | 4.78 | 5.49 | 5.49 | – | 7.62 | 7.62 | – | – | – | 11.12 | 15.24 |
3.1/2 | 90 | 101.6 | 3.05 | – | 4.78 | 5.74 | 5.74 | – | 8.08 | 8.08 | – | – | – | – | 16.15 |
4 | 100 | 114.3 | 3.05 | – | 4.78 | 6.02 | 6.02 | – | 8.56 | 8.56 | – | 11.12 | – | 13.49 | 17.12 |
5 | 125 | 141.3 | 3.40 | – | – | 6.55 | 6.55 | – | 9.52 | 9.52 | – | 12.7 | – | 15.87 | 19.05 |
6 | 150 | 168.3 | 3.40 | – | – | 7.11 | 7.11 | – | 10.97 | 10.97 | – | 14.27 | – | 18.26 | 21.95 |
8 | 200 | 219.1 | 3.76 | 6.35 | 7.04 | 8.18 | 8.18 | 10.31 | 12.7 | 12.7 | 15.08 | 18.26 | 20.63 | 23.01 | 22.22 |
10 | 250 | 273 | 4.19 | 6.35 | 7.80 | 9.27 | 9.27 | 12.7 | 12.7 | 15.08 | 18.26 | 21.44 | 25.4 | 28.57 | 25.4 |
12 | 300 | 323.9 | 4.57 | 6.35 | 8.38 | 9.52 | 10.31 | 14.27 | 12.7 | 17.47 | 21.44 | 25.4 | 28.57 | 33.32 | 25.4 |
14 | 350 | 355.6 | 6.35 | 7.92 | 9.53 | 9.52 | 11.12 | 15.09 | 12.7 | 19.05 | 23.82 | 27.79 | 31.75 | 35.71 | – |
16 | 400 | 406.4 | 6.35 | 7.92 | 9.53 | 9.52 | 12.7 | 16.66 | 12.7 | 21.44 | 26.19 | 30.96 | 36.52 | 40.49 | – |
18 | 450 | 457.2 | 6.35 | 7.92 | 11.13 | 9.52 | 14.27 | 19.05 | 12.7 | 23.82 | 29.36 | 34.92 | 39.67 | 45.24 | – |
20 | 500 | 508 | 6.35 | 9.53 | 12.70 | 9.52 | 15.08 | 20.62 | 12.7 | 26.19 | 32.54 | 38.1 | 44.45 | 50.01 | – |
22 | 550 | 558.8 | 6.35 | 9.53 | 12.70 | 9.52 | 15.87 | 22.22 | 12.7 | 28.57 | 34.92 | 41.27 | 47.62 | 53.97 | – |
24 | 600 | 609.6 | 6.35 | 9.53 | 12.70 | 9.52 | 17.47 | 24.61 | 12.7 | 30.96 | 38.89 | 46.02 | 52.37 | 59.54 | – |
26 | 650 | 660.4 | 7.92 | 12.70 | – | 9.52 | – | – | 12.7 | – | – | – | – | – | – |
28 | 700 | 711.2 | 7.92 | 12.70 | 15.88 | 9.52 | – | – | 12.7 | – | – | – | – | – | – |
30 | 750 | 762 | 7.92 | 12.70 | 15.88 | 9.52 | – | – | 12.7 | – | – | – | – | – | – |
32 | 800 | 812.8 | 7.92 | 12.70 | 15.88 | 9.52 | 17.47 | – | 12.7 | – | – | – | – | – | – |
34 | 850 | 863.6 | 7.92 | 12.70 | 15.88 | 9.52 | 17.47 | – | 12.7 | – | – | – | – | – | – |
36 | 900 | 914.4 | 7.92 | 12.70 | 15.88 | 9.52 | 19.05 | – | 12.7 | – | – | – | – | – | – |
40 | 1000 | 1016 | – | – | – | 9.53 | – | – | 12.7 | – | – | – | – | – | – |